Revolutionizing Aluminium Production: Converting Furnaces to Hydrogen Operation
Key Ideas
  • The HyInHeat project successfully converted a 1.5-tonne melting furnace to operate on hydrogen, showing no compromise in melt quality.
  • Initial tests with different aluminium scrap types were promising, demonstrating the suitability of hydrogen as a fuel for the furnaces.
  • By switching to oxyfuel combustion using pure oxygen, Speira aims to enhance efficiency and reduce fuel consumption by around 30%.
  • Although hydrogen combustion typically produces minimal harmful pollutants, ongoing research focuses on further minimizing emissions for a more sustainable production process.
The HyInHeat project, launched in 2023 with €24 million in EU funding, aims to decarbonize heat-intensive processes in the aluminium and steel industries by exploring hydrogen's potential. Speira, part of the project, successfully converted a 1.5-tonne melting furnace to operate on hydrogen, showcasing no quality compromise in the melted metal. Galyna Laptyeva, the Senior Scientist, expressed optimism about hydrogen's suitability as a fuel, marking a significant stride in reducing carbon intensity. Speira further improved efficiency by switching to oxyfuel combustion with pure oxygen, anticipating a 30% reduction in fuel consumption. While hydrogen combustion is generally low in harmful emissions, researchers are working to minimize any produced pollutants. This successful conversion highlights the company's commitment to low-emission processes and aims to offer sustainable production approaches for the industry at large.
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