The Max Planck Institute for Sustainable Materials has developed an innovative method for extracting nickel from low-grade ores using hydrogen plasma in an electric arc furnace. This new approach has the potential to significantly reduce the environmental impact of nickel extraction, with estimates showing that it could cut CO2 emissions by up to 84% and energy consumption by about 18% compared to traditional methods. As global nickel production is expected to double by 2040, driven by the growing demand for batteries, the need for efficient extraction from challenging ores like laterites is becoming more critical. The new process allows for the extraction and purification of nickel in a single step, producing high-purity ferronickel that contains minimal impurities, making it suitable for direct use in the stainless steel industry without the need for further refining. While the method is praised for its speed and efficiency, challenges remain in scaling up the process and ensuring a continuous supply of molten ore to maintain the reaction. The economic feasibility of the new technique hinges on the use of green hydrogen, which is more expensive than carbon-based reducing agents, but the researchers believe that by avoiding refining steps and saving energy, the plasma process could still be cost-competitive. Overall, the development of this sustainable nickel extraction method represents a positive step towards reducing the carbon footprint and energy intensity of the metal industry.